Can i add my thoughts to this discussion ?
…Brendan, i’m not sure i agree this… it will depend on what you are wanting (speed or acceleration). As Uldis said above, maximum acceleration will be achieved at Peak Torque… but this is true IN ANY GEAR. Also torque is a function of revs and horsepower, so the way i see it gearing won’t actually make any difference to the shape of an engines torque/power curves…
Rox, it took me a long time to really get my head around this, but I think I now have a fairly good understanding of the subject. You’re nearly right. Peak torque is where you get maximum acceleration in each gear, but you must remember that the gearbox is a torque multiplyer. The torque at the wheels is engine torque multiplied by the gear ratio. If you’re at peak engine torque, you’re getting the best out of the current gear, but selecting a lower gear may well increase the torque at the wheels, and therefore, your acceleration.
For example, take a look at Phil’s graph above.
His peak torque looks to be roughly 146 lb ft @ 6240 rpm.
Lets imagine we’re running at that engine speed (6240rpm) in fifth. Would we accelerate faster if we dropped down to fourth?
We have the gear ratios for the standard exige box:
4th = 1.033
5th = 0.848
final drive = 4.214
Multiply the ratios by the final drive to get the true gearing.
4th = 1.033 * 4.214 = 4.353
5th = 0.848 * 4.214 = 3.573
If we’re in 5th gear at 6240rpm, we can calculate the new engine speed for the drop to 4th gear thusly:
(revs * new ratio / current ratio)
6240 * 4.353 / 3.573 = 7601 rpm (a bit high, but this is just an example. Bear with me )
Referring to the graph again, we can see that Phil’s engine seems to produce about 138 lb feet of torque at 7601 rpm.
Now we can compare the torque at the wheels for each case.
Wheel torque is engine torque multiplied by the gear ratio:
5th gear:
Engine torque is 146, ratio is 3.573
Torque at wheels = 146 * 3.573 = 516.4
4th gear:
Engine torque is 138, ratio is 4.353
Torque at wheels = 138 * 4.353 = 600.7!
Result? Fourth gear is better at this speed than fifth even though you’re getting less engine torque.
This means that in fourth gear, you don’t want to change up at the point where you will drop onto the torque peak, you’ll need to rev it up a bit further before selecting fifth.
When accelerating in a straight line in this car, you will probably never want to use the peak engine torque, you should always keep the revs as high as possible.
However, corners are a different matter. sometimes, using a higher gear out of a corner might reduce the acceleration fractionally, but will eliminate the need for a time sapping gear change.