The truth about upgrades...

NA Rocks :smiley:

So, if I’ve understood you correctly, and going on the theme of the thread; we all need to remove our superchargers? :cry: :smiley:

So, if I’ve understood you correctly, and going on the theme of the thread; we all need to remove our superchargers? :cry: :smiley:

[/quote]
Or maybe we didn’t have superchargers in the first place and we just thought we did ?

NA on the rocks more likely :wink:




:smiley:

[quote=moomin]Didn’t they know they wasn’t buying real beer at the rugby & why & could they of been off there tits before the game ?
Is there such a thing as reverse placebo ?
Oh and Pint of shrooms for me , same again JFK ?
[/quote]

Because it was in france it wasn’t very clear that it was Alcohol free… I can’t remember what it was called. Will goooooogle

Corrected JF! :blush:

Been as we’re on about ‘upgrades’ …

Two items that for me didn’t upgrade the car were the Moroso sump and the Helix organic clutch.
Both ‘downgrades’ in my experience.
I have to say that if anything fitted to my car doesn’t improve things then it comes right back off !

Just realised this is an 8-year-old thread, but quite an entertaining one… :smiley:

Back to the topic, I have never been a fan of forced induction, but given that NA options are limited when it comes to Lotus’ creations, this is an attempt to understand the pitfalls and improvements one can make to fix any shortcomings.

As such, I am quite interested in understanding the actual reason for ‘heat soak’ when it comes to supercharged Exiges. Is it because the OEM set up has insufficient air being forced into the intercooler when moving above a certain speed/engine RPMs or is it because the heat generated when there is no airflow through the cooling ducts?

To this end what are the shortcomings of the OEM set up of a 2010 Exige S with the full-length roof scoop and where am I most likely to experience these (e.g. spirited drives on the road, sitting in traffic jams, on tracks with long straights (high speed), more twisty tracks (lower sustained speed), etc)?

Thank you.

I think there are a few issues that contribute:

  • MP62 supercharger is already at the peak of its efficiency, so blows quite hot at the RPM that the OEM Lotus setup generates.
  • Stock intercooler isn’t that good AND receives poor airflow, you can upgrade the intercooler but benefits are diminished unless the airflow is fixed too. Uprated IC and sidepod ducts offer a really good improvement over stock (measurable, not just “bum dyno”).
  • Full length scoop doesn’t seem to make an appreciable difference, it was an aesthetic upgrade only.
  • The intercooler sits right on top of the engine, so just saturates with heat anyway.

I measured, tweaked and tested last summer and I concluded that for a road only car the OEM setup was sufficient. It would soak in traffic yes, but after a few hundred yards at ‘cruising’ speed it would recover back down. On track it was a different story, the recovery time never happened due to constantly being at high RPM/boost. Adding the ducts helped, a lot - but still after 15-20mins the temps crept up and up.

Stints at high RPM get the temps up, sitting in traffic gets the temps up (albeit slower) and cruising at the NSL would generally bring temps down.

The only real fix is to go A/W in my opinion (charge cool it), but that’s only really beneficial for a track car from what I found.

From my research there are a couple of reasons for heat soak.

1 ) Location of the actual air to air intercooler. Its directly above the block which has limited airflow so naturally the heat rises and dissipates some of its energy into the A/A intercooler
2 ) The supercharger is running towards the upper limits of the design for the MP62 anyway so generates a lot of heat for the A/A intercooler to dissipate, but
3) The actual mohawk or even the smaller air ducts on the top of the roof are not very efficient due to size and location. The radiator exhausts are releasing warm air into the intake tract for the intercooler hence not cooling as well as it could.

There are some solutions
1 ) A better core with some cooling ducts as seen with the pro alloy kit
2 ) Chargecooling.

You will note the shortcomings when pressing on and then stopping in traffic and sustained WOT on tracks. For general road use I would wager that you will find it hard to notice any degredation. This is more due to the fact that its a gradual change rather than a somewhat digital change…

Thank you Andy. That was very helpful.

I did suspect that the longer roof scoop may suck up the hot air ‘better’ than the shorter scoop.

Oh, well…more things to investigate, but now I really need #138 in my possession, and to drive it, before thinking any further.

This is probably the only time in my car-owning history that I know more about a car than how it actually drives! :astonished:

Some echoing going on in here :laughing:

Oh well, couldn’t just twiddle my thumbs without digging into this a bit further…so, kept looking…and…

…then I came across this post on Lotus Talk titled ‘2007 Exige S Intercooler Air Flow Study’.

It appears that the different length roof scoops are not the limiting factor, but…
It seems that the inlet is not the limiting factor. Most of us have suspected the bottleneck where the end of the roof and the beginning of the clam meet is the limiting factor”.

If the intercooler is fed air from that narrow slot (as shown above) then I am not surprised that the volume of air may not be enough to enable the intercooler to do its job efficiently, and that is made worse if the air that is fed in through that slot comes off the front radiators and is at a much higher temperature.

Does anybody disagree with this?

Page 2 of the above thread is quite interesting - apparently one needs to Dremel away the ‘limiting factor’ shown above. :sunglasses:

Next, question; has anybody done this surgery, and found this solution to produce a satisfactory result?

I don’t disagree with it , but I feel your fighting a losing battle

Best call Jon now and ask for the chargecooler to be fitted before collecting…

Great. This is all good info for now.

Understanding the shortcomings is the first step…I will get on to fixing them depending on how I far they affect, or get in the way, of enjoying #138.

If you aren’t tracking , I don’t think you will notice TBH.

I did the “letterbox” mod on mine when I was chasing temps last year, it worked but it was probably the least significant single addition compared to the side ducts. It’s all about incremental improvements though and it’s a zero cost solution to help things.

The narrow slot may be a problem but it’s not obviously the case. As the air goes through the slot into the larger nozzle to the heat exchanger it will slow down. The slow flow of air MAY be just right to flow through the heat exchanger matrix without being turbulent which will improve the thermal efficiency of the exchanger. To be sure it would need an expert and cfd modeller. On the other hand, I expect Lotus just designed it to look ok with the car so the aerodynamics are whatever came out of the stylist’s pen and they are unlikely to be optimised.

… and yes… hot air from the radiators is not a great idea but it may not be that bad, heat transfer rate is influence by the temperature differences and a load of other factors.

On balance, I’d say it’s more than likely that opening the narrow slot will help matters.