So on to a bit of retrim planning! A lesser tackled subject in Lotus land.
The Cup260 should have looked a bit like this, nice carbon an alcantara and a big fat logo.
Unfortunately as mine was specced with airbags mine in fact was missing the alcantara trim on the airbag cover and centre vents. Its fine looks like any other airbag Exige dash, but as I have retrimmed all my other Exige I would do this on.
My 350 was this, with plenty of alcantara and one of the very few trimmed dashes
And this was my s2 done by lotus
So with that in mind I knew that the interior would also be retrimmed, with the plan being to retrim airbag cover, centre vents, new binnacle surround for both Aim Dash and OEM dash (in case I chose to drop the plan for AiM dash). I also wanted to retrim the bulkhead covering and roll bar cover just to get rid of the final bits of plastic, plus a few other bits along the way.
First step was to get the material – now I spoke to the factory to get the code, but they said on cup cars they used different and it depends what they had about. Long story short I found that what was supplied as the correct sample, did not match the binnacle, or seats or doors. But then I started holding up the binnacle to the seats and doors and they didn’t actually match! So I have very slightly different shades in the car – I now had to get about a billion (well 20) samples and get the best match. As I wasn’t going to retrim the doors it made sense to match those.
The covering on the dash pieces is a darker black than the rest of the car, with the HVAC controls, centre console the same colour, with the seats and doors a bit between the two. I did think it was fade from UV, but if you look at original press pics they had the same variation so it appears to be a ‘feature’ rather than complete balls up.
To give an idea of the joy here is a sample set described as ‘Charcoal’, plenty of variation. I spent hours looking at them in under different temperature light
In the end I went for Dinamica 8450, as the shade was bang on and its much easier to work with than Alcantara. Dinamica is OEM for Audi, Merc and BMW so unfortunately no cost to be saved.
Here it is in the top of the three panels on the seat
I thought I would hit the biggest item first – the rear bulkhead, and hear it is after many hours of swearing at it. Turns out trimming a part this size with this many curves is really hard!
Anyway I did it
Next up was the roll bar cover, far easier.
Measure up
Apply contact adhesive
Wait for it to go tacky
Apply material, bend pull and stretch
Apply more contact adhesive
Done
I’ll save the hard bits to later
I am also having a struggle getting the embroidery done. I have the logo all sorted and vectored up, but round here anyone that can embroider the logo won’t take customer material and all seem to have shut up shop at the moment, so the logo may need to come later…