tlracer wrote: ↑Wed Jan 13, 2021 2:42 pm
You mention that you sprayed them with a rust preventative when they were new - possibly this has affected the flexibility of the original paint coating so, as the springs have flexed, the paint has cracked and allowed water to get underneath?
You could have them blasted and powder coated, as they shouldn't get hot enough to retemper the metal.
Other alternatives would be phosphate type coatings, eg. Kephos.
Yeah I did wonder about the rust prevantative stuff being counter productive. I have used it for years though on many cars with many different suspension setups and never had a problem. This stuff though does not dry 'hard' like some do (ACF50 I think dries hard? Can't remember) it just remains as a waxy residue with a bit of tack to it. Still, I'll probably use a different product next time, or just avoid coating the springs entirely. I only use it so that the threads are easily kept clean for rideheight adjustment.
Nitron in their support emails also recommended coating the entire shock with something, but they weren't specific on brand names etc.
I've been to see a powdercoater today, recommended by
@jonnyboy who kindly offered to let me use "his" blue powder he has stored there

I had some other bits I needed doing anyway, so took the springs for a look. They peeled a bit off and reckon it looks like a lack of prep on the steel, they were totally smooth (on the non-rusty bits) and would expect a blasted surface for better keying.
Should be cheap enough for me to resolve, but it's a shame I have to on what I thought was a premium brand.
