Engine cover gas struts

Sorry I’ve not got back sooner. I’ve swapped them over but not taken it for a drive yet. Weather has not been too kind on recent free weekends.

It looks like others are saying it’s a gassing issue so good luck with that. I suspect they may be right but wanted to check first.

It would be good if others could say if they are running the same pressure in both. My pet theory is that the offside strut may get hotter due to it’s location. [/quote]

No problem. I’ll try to have a look at mine in the next few days.

[quote=stevegreenWhere did you take them to be re-gassed? [/quote]

Ha I knew someone would ask! :crazy: the invoice went to the new owner but if you search the interweb for “strut regassing” you should find something …if I remember correctly caravan owners seem to need the service quite a lot…dont ask me why>��! :confused:

I doubt if anybody knows what pressures are in the struts as adjustment is very much trial and error.
A little poof makes a bid difference!!! :astonished: (in joke for anyone who has done this job) :confused:

Mr Bean - I’ll have a trawl -

Well the best site for a full understanding of what’s available and how they work is:

From their website: “The nominal F1 values apply at 20� C, which is the temperature at which gas charging is carried out. Note that if the ambient temperature rises or falls, the force of the gas spring rises or falls depending on pressure changes in the cylinder. As a rule of thumb, gas spring force increases by approximately 3.5% per 10� C temperature increase and reduces accordingly when the temperature falls.”

Not sure how hot it gets under the engine cover but if it went to 60�C then the spring force is 14% greater.

Looking at re-gassing, then several of the car clubs mention a company called [color:#FF0000]SGS Engineering [/color]in Derby HERE

Fascinating stuff.

Looking to fit struts to a motorsport cover shortly.

Does anyone have any photos they could post up showing how/where they have located them to either motorsport or standard engine cover? Particularly interested in how they fit to the body - dress panels to side of clam?

Any help gratefully received.

Hi, Simon

With a bit of a search I’ve unearthed the instructions for fitting said struts as supplied by MarkA
No pictures unfortunately butr perhaps with an advanced search you could probably find those.


Full fitting instructions

Parts required :
1 pair of struts
4 x 5mm nuts
4 x small washers

Tools required:
Measuring device (ruler)
Marking device (pencil)
2 x 8mm spanners
5mm drill bit


The Struts
Obviously you can do what you want with regard to buying struts but the parts I bought are as follows.
I bought them from RS Components. They are part number 182-4655 and cost approx �66 including VAT and delivery. They come with the ball connectors at each end but don’t come with nuts (I had some 5mm ones from B&Q in the garage already). If you buy/use different struts then the mounting points will be different (unless they are the same length, full technical details are on the RS site).

Fitting

First thing to do is loosen off the pressure in the struts, This is done using an allen key which comes with the struts, do it in one second bursts until you can push the struts down, but don’t soften off too much, also make sure you release the same pressure on the other one as well. DO NOT LET TOO MUCH OUT AS THE STRUTS CANNOT BE RE-PRESSURISED

Prop the cover up with your favourite bit of wood (for the last time ).

Onto the car, Firstly remove the 2 shiney black side panels in the engine bay (lower part) these are held in with one screw in the rain gulley and 2 plastic screws holding it to the main part at the rear window.

After this drill the relevant 5mm holes.
The hole on the plastic panel is positioned as follows. 95mm down from the point where the plastic panel meets the clam (under the rubber seal (see pics 2 & 3)) and 55mm from the rear window at that point (95mm down).

Position the strut in the hole and check the location point for the hole in the engine cover frame. It should be at the far end of the 2nd slot (furthest away from the hinge). This is on the inside edge (see the pictures). Moving it closer towards the engine cover hinge will mean it opens further, but it also means the struts may run out of travel before it is fully closed.


The 5mm holes will be quite tight to get the stud through but it will fit and it means there is less chance of it moving around.

The struts should be fitted with the body at the top (as per the instructions). Prior to fitting, make sure the pressure release grub screw will be easily accessable once the struts are fitted.

Getting the nuts on the end inside the engine cover frame is very fiddly (someone with small fingers is a bonus!).

Once all the nuts are fully tightened up try to close the cover. It probably won’t be possible, so begin to release the pressure further in the struts until it is possible to close with some pressure, If for any reason the struts run out of travel before you have fully closed the cover then you will need to lower the lower mounting point on the strut, this will also reduce the amount the cover opens. It is then down to personal preference to set the speed at which the cover opens, remember that if it’s too fast the abrupt stop when it reaches the fully open position could put undue stress on the mounting points which could lead to the panels cracking. Again DO NOT LET TOO MUCH OUT AS THE STRUTS CANNOT BE RE-PRESSURISED


Remember to refit the lower side panels.

This is how I fitted the parts on my car, if you mess it up or the usual quality Lotus tolerances mean your cover slots etc don’t match up IT ISN’T MY FAULT

Here endeth MarkA’s lesson . .

When checking to find this post, I was embarrassed to real;ise that it took me almost three years to get round to fitting them after buying.

Good luck.

Had another quick search and I reckon the the post number is:

#30797 - Tue Oct 12 2004

I imagine you could stick that in the advanced search faciulity and it will lead you to the pictures which I found invaluable.

Thanks Thommo - much appreciated for the fast response.

Thread with pics is here:
Clicky

HTH
Alex